Controlling the Quality

The material which is required must pass strict quality controls before they can be used. To produce a good quality product we use material which has high quality and is passed through the in house quality inspection.

All the material used for production is tested for its purification. At any time of manufacturing process the quality control engineers can stop the manufacturing if they find that the product is not according to their quality standards. During the production process every producer has to follow clear written procedures. The quality control engineers recognize and analyze each and every step followed in the manufacturing process. The department of agriculture analyzes the manufacturing equipments according to the companies records, for that the equipments are properly maintained and checked on a regular schedule. This is to make sure that there is no pollution in during the production process. Manufacturing records related with each unit of a product, including all raw materials used, are filed for two years past the expiration date.

Quality control is verified by:
Analysis of the product – Analysis of the product is traced for every product that is produced. It includes the specific constituents of the anti wrinkle product, includes a lot number for each of its ingredients and the production process used.

Raw Materials – All the raw material used for production must come with the certificate of analysis provided by the supplier and all the products should be bought from highly regarded wholesalers. The raw materials are also checked for validation by the in house Quality Assurance team.

Packaging Material – To evade confusions Specific Quality Assurance people make sure that the labels of the products are assigned properly to the products. Packaging Material should be bought from highly regarded wholesalers. To avoid printing mistakes all the new labels are checked again with the original label.

Lot Numbers – A lot number is given to the order being received for the herbal product and it is entered into the records for production. After all the herbal products are verified the raw material is dispatched to the pharmacy.

Guidelines for manufacturing

To make sure that the product has highest quality control the Melatrol products stick to the following Guidelines for manufacturing:

Blending and Granulation – Director of operations checks all the equipments which are used for the granulation and mixing process before they are used. Then finally all the raw materials are checked. Keeping in mind the stringent written procedures the lots are processed. To avoid pollution and to retain its cleanliness the blended powder is stored in special containers. The director of operations once again makes sure that all the fresh blends are properly labeled.

Encapsulation and compression – In order to make sure product reliability once a test unit is made it is send to Quality Assurance for comparing it with the previous samples. The complete manufacturing begins once the new unit is verified by the quality Assurance. There are certain procedures for the capsules to be checked by Quality Assurance team. The capsules are kept in special containers so that their originality remains and there is no pollution. It is assured that all the capsules are labeled properly.

Liquids – The same strict procedure is followed for the liquid products which are used for blending, granulation, compression and encapsulation.

Packaging and Inspection – The Quality Assurance staff checks the final product on the completion of processing. The defective tablets such as broken capsules, over filled capsules are removed from the lot. The products when checked by the Quality Assurance are then packed for either bulk storage or bottled and labeled for the use of consumer (As required by the Federal Drug Administration; labels contain complete information; the batch numbers are logged). The final products are labeled properly and have a tamper proof seal. The samples of raw materials are retained with the Quality Assurance unit for one year past the expiration date of the last product they are used in. They also have the samples of finished products for one year past the product expiration date.

Final Products – Till the final delivery to the consumer all the final products are stored safely in an environment which is climate controlled.

Good Manufacturing practices set up by the US Federal Drug Administration are used to produce Melatrol products. The planned and unplanned checks by the Quality Assurance team during various production process helps to make sure the quality, potency and transparency for the raw materials and the finished products.